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chawk610 Addict
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Joined: 06 Jul 2010 Posts: 668 City: Fort Worth
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Posted: Jan 18, 2011 4:38 am Post subject: Sundeck project (Idea from user "Jet" ) |
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It's an '83 Mastercraft Stars and Stripes...no storage space what-so-ever. Got the idea from another user to convert the space in back to a sundeck / storage locker! I consulted my father-in law about building material as he owns a fiberglass plant. His advice was to use treated lumber (which will be covered in foam and vinyl, and to be sure to open doors after every trip to the lake to allow to dry. I am open to suggestions as you will see I am early on into this and things are changeable! |
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kartman Wakeboarder.Commie
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Joined: 29 Oct 2008 Posts: 1542 City: meridian, Idaho
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Posted: Jan 18, 2011 7:15 am Post subject: |
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paint it all with outdoor kilz, and alot of it. that is what i did on my sundeck doors. so far it seems to be working out great. _________________ trying to find a $5-7K usable saltare if anyone knows of one. |
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chawk610 Addict
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Joined: 06 Jul 2010 Posts: 668 City: Fort Worth
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Posted: Jan 18, 2011 7:21 am Post subject: |
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Good idea... but, will that possibly trap any moisture in? I am using pressure treated lumber... thought the natural wicking would be better? And I saw yours... very professional! You used a metal frame... right? _________________ '08 Mobius LS |
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9DROZD Outlaw
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Joined: 21 Apr 2010 Posts: 114
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Posted: Jan 18, 2011 11:14 am Post subject: |
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If you can afford it, instead of outdoor kilz, i would coat everything in West Systems and you would never have to worry about anything rotting. Another plus with using epoxy is that it will definitely strengthen everything. Just my .02 . Good luck with your build. _________________ Rider: "Howd that last trick look?"
Driver: "I dunno, I was busy staring at the topless babes on that boat over there." |
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chawk610 Addict
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Joined: 06 Jul 2010 Posts: 668 City: Fort Worth
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Posted: Jan 18, 2011 11:21 am Post subject: |
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Never used epoxy before... Something I can get at a local Lowes? _________________ '08 Mobius LS |
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9DROZD Outlaw
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Joined: 21 Apr 2010 Posts: 114
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Posted: Jan 18, 2011 11:45 am Post subject: |
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More than likely no. Ive never checked. Its very simple to use, you mix the hardener with the epoxy as specified on the instructions, mix well, brush on and wait to dry. You could use fiberglass resin but the cost of resin has gone up tremendously. I think we buy it through A&M marine (im not 100% sure if you have to be a dealer to buy from them or not) but i would check a West Marine store if they have it or can get ahold of it. if you cant find any locally check the internet. If in the long run its going to be to hard or expensive you can do as stated above and use Kilz outdoor, just make sure you let it air out well when done. _________________ Rider: "Howd that last trick look?"
Driver: "I dunno, I was busy staring at the topless babes on that boat over there." |
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9DROZD Outlaw
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Joined: 21 Apr 2010 Posts: 114
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Posted: Jan 18, 2011 11:48 am Post subject: |
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I Just noticed your in Ft Worth. You can try Composite One for anything composite related. Ie: fiberglass mat, resin, carbon fiber, etc. _________________ Rider: "Howd that last trick look?"
Driver: "I dunno, I was busy staring at the topless babes on that boat over there." |
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chawk610 Addict
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Joined: 06 Jul 2010 Posts: 668 City: Fort Worth
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Posted: Jan 18, 2011 11:59 am Post subject: |
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ok... .thanks man! _________________ '08 Mobius LS |
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Okie Boarder Ladies Man
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Joined: 03 Mar 2008 Posts: 10056 City: Edmond
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Posted: Jan 18, 2011 2:47 pm Post subject: |
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Are you planning on the wood remaining "exposed" or were you going to try to fiberglass over it?
If you're glassing I would recommend using straight Douglas Fir for your lumber and treat it with CPES. Since it is going to be in a very wet location, each piece of wood could use 2-3 coats. Then go about whatever your plans are for glassing. Resins don't seem to like to stick well to the treated lumbers.
Check out www.rotdoctor.com to find out more about CPES. Another good source for composite related materials is US Composites www.uscomposites.com _________________ If love is blind, why is lingerie so popular? |
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chawk610 Addict
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Joined: 06 Jul 2010 Posts: 668 City: Fort Worth
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Posted: Jan 19, 2011 4:49 am Post subject: |
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I don't know if I want to leave exposed or not... the doors and facade will all be foamed and vinyled... I have heard 2 different opinions on this... leave the treated lumber as is, and allow to dry after each use (the idea is that if I coat it with something and it does get wet inside... it will allow moisture to linger), and I have heard coat the frame... I don't see fiberglasing it as I have NO experience, and how much weight would that add? As it is I have a wait and see attitude about how much it is going to weigh down the back of the boat. _________________ '08 Mobius LS |
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Okie Boarder Ladies Man
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Joined: 03 Mar 2008 Posts: 10056 City: Edmond
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Posted: Jan 19, 2011 9:58 am Post subject: |
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If you're not going to glass it, then the treated wood can be a good way to go. I would agree with leaving it uncoated with anything else if you go that route. If you want wood that is coated for protection, go with regular Doug Fir and use CPES. _________________ If love is blind, why is lingerie so popular? |
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11 Outback V Newbie
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Joined: 29 Oct 2010 Posts: 6 City: Lighthouse Point
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Posted: Jan 19, 2011 3:48 pm Post subject: |
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Why not just use aluminum angle screwed to the boat on the three sides. Then just get some square tube for 3 legs in the front, each side and then the middle. Use starboard for the seat and front doors. Have them foamed and covered. No wood, no rot and no paint or glass work???
Just an idea |
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chawk610 Addict
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Posted: Jan 20, 2011 7:40 am Post subject: |
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I thought about using metal... BUT I will prolly be selliing this boat in 2 years... so this needs to be removable and made original if the next people want. It will not be "conected" to the boat. Also... Aluminum and Starboard are pricey! _________________ '08 Mobius LS |
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chawk610 Addict
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Posted: Jan 25, 2011 4:35 am Post subject: |
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Here is the latest... still need to attach lids, mount speakers, vinyl and foam! |
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kartman Wakeboarder.Commie
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Joined: 29 Oct 2008 Posts: 1542 City: meridian, Idaho
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Posted: Jan 25, 2011 6:25 am Post subject: |
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chawk610 wrote: | Good idea... but, will that possibly trap any moisture in? I am using pressure treated lumber... thought the natural wicking would be better? And I saw yours... very professional! You used a metal frame... right? |
yes i did, and im about to re-do it in a couple months to add in wrap around seating. i built it out of stainless, and had it powder coated. if your using treated wood, dont put anything on it. it will cause the paint, epoxy, resin to bubble as the wood "cures". |
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chawk610 Addict
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Posted: Jan 25, 2011 7:13 am Post subject: |
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Yea... that is pressure treated wood.... smae stuff my desck is made of... it costs more... but lasts a LONG time outside. My deck is 5 years old and looks great... so I figured this should last since it is in the garage at all times not being used. _________________ '08 Mobius LS |
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BTB Preston Newbie
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Posted: Jan 25, 2011 8:49 am Post subject: |
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Looking real good there chawk610, can't wait to see it completed. |
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chawk610 Addict
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Posted: Jan 25, 2011 9:19 am Post subject: |
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Thanks... gotta get the vinyl... speakers, and get to the finish work! _________________ '08 Mobius LS |
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Jet Outlaw
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Joined: 23 Jan 2003 Posts: 205 City: Mckinney,TX (the new Dallas)
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Posted: Mar 10, 2011 1:40 pm Post subject: |
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Hey Im famous!! Great idea..focused pictures not so much. lol
OH, mine is going auto ballast in a month or so..plus a malibu-WEDGE!! _________________ Andrew"Jet"Mitchell
89' Supra/4-Blade/1700lbs
Roswell Bar/Led's/Swivel Racks
JL-PPI Amps/1750 Watts/Krypt hlcd's/L-7 Sub
Customized/Sundeck/Ice Chest/Fat sac Holder
rebuild and Mod pic's:
http://www.supraboats.com/bbs/album.php?albumid=86 |
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chawk610 Addict
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Posted: Mar 10, 2011 5:25 pm Post subject: |
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Awesome!!! We are finally covering this darn thing!!! BTW... building it was the easy part! _________________ '08 Mobius LS |
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chawk610 Addict
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Posted: Mar 11, 2011 5:08 am Post subject: |
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Ok... we started covering it... We are going to smooth out the wrinkles in the (1) door you see as we are learning as we go Lots of trial and error. Hopefully by this weekend both doors are covered and wrinkle free! The 6.5 JBL's I put in the front panel sound really good! |
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chawk610 Addict
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Posted: Mar 11, 2011 5:11 am Post subject: |
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idiot... wrong pics... sorry |
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Okie Boarder Ladies Man
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Posted: Mar 11, 2011 7:45 am Post subject: |
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Looking good. That should work out very well. I like the integration of the cup holders and speakers. Putting the vinyl on is a challenge and it is definitely an art that has to be learned. _________________ If love is blind, why is lingerie so popular? |
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chawk610 Addict
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Posted: Mar 11, 2011 8:36 am Post subject: |
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Thanks... yea, it should be really functional! The Vinyl is my wifes dept... like I said, learning as we go! _________________ '08 Mobius LS |
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Jet Outlaw
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Joined: 23 Jan 2003 Posts: 205 City: Mckinney,TX (the new Dallas)
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Posted: Apr 21, 2011 8:35 am Post subject: |
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Any udates..is it finished?? _________________ Andrew"Jet"Mitchell
89' Supra/4-Blade/1700lbs
Roswell Bar/Led's/Swivel Racks
JL-PPI Amps/1750 Watts/Krypt hlcd's/L-7 Sub
Customized/Sundeck/Ice Chest/Fat sac Holder
rebuild and Mod pic's:
http://www.supraboats.com/bbs/album.php?albumid=86 |
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chawk610 Addict
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Posted: May 12, 2011 1:12 pm Post subject: |
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YES finally! Loving it! |
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Jet Outlaw
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Joined: 23 Jan 2003 Posts: 205 City: Mckinney,TX (the new Dallas)
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Posted: May 12, 2011 2:09 pm Post subject: |
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Nice...good job. Now you just need some speaker rings under those cup holders. lol _________________ Andrew"Jet"Mitchell
89' Supra/4-Blade/1700lbs
Roswell Bar/Led's/Swivel Racks
JL-PPI Amps/1750 Watts/Krypt hlcd's/L-7 Sub
Customized/Sundeck/Ice Chest/Fat sac Holder
rebuild and Mod pic's:
http://www.supraboats.com/bbs/album.php?albumid=86 |
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chawk610 Addict
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Posted: May 13, 2011 3:17 am Post subject: |
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I know man... but they are so $$$$$$$$$$$$$$$$$$$$ _________________ '08 Mobius LS |
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Okie Boarder Ladies Man
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Posted: May 13, 2011 1:20 pm Post subject: |
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That turned out looking pretty good. _________________ If love is blind, why is lingerie so popular? |
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chawk610 Addict
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Posted: May 16, 2011 3:53 am Post subject: |
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Thanks! I think the vinyl needs work... but it kicked our butts!!! I think the functionality of it allows me to overlook it! Not to mention the addition of the speakers!!! _________________ '08 Mobius LS |
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