Posted: Mar 19, 2007 6:43 pm Post subject: MC Prostar 205V engine wall divider support...
At the end of last season I discovered (by the melt mark) that my rear ballast sacs caused my engine dividers to push against my exhaust manifolds. Not only do I not want that stress on my manifolds, I don't want my divider walls to continue to melt. So...I did something about it.
This is a pretty basic DIY, but I'll post the parts used and steps. _________________ 2004 MasterCraft Prostar 205V 'Wakeboard Edition'
Assembly is pretty basic. I chose basic locations of the supports and drilled 5/8" holes in the divider bracket. Be sure to leave room for the dividerwall to fit in after assembly. (see pic #2)
Once your holes are drilled, drop the bar down thru each one to locate the base plate. Drill pilot holes and (for my application) use 1" stainless steel screws to secure. (see pic #3)
After base plates are secure, put bars back in place and mark the length. Stop flush with the top of the support bracket. Cut to length using a metal cutting blade and finish assembly. Applying the end caps (see pic #1) to reduce rattling.
I chose 4 supports, but 2 (one each side) are probably plenty. I also chose to paint the support bars b/c steel will rust over time.
All-in-all this is probably a 3hr project (if not painting) and will cost about $80. It's a pretty basic project but adds a little peace of mind...if nothing else.
Take care all! _________________ 2004 MasterCraft Prostar 205V 'Wakeboard Edition'
You cannot post new topics in this forum You cannot reply to topics in this forum You cannot edit your posts in this forum You cannot delete your posts in this forum You cannot vote in polls in this forum You cannot attach files in this forum You cannot download files in this forum